Showing posts with label material selection. Show all posts
Showing posts with label material selection. Show all posts

Wednesday, 25 April 2012

DT_Tensiometer Test


Introduction
Tensiometer test is categorized in the Destructive testing, in industry it is used to estimate changes in the different properties of material before it breaks for quality purpose which is achieved by applying stress on specimen with the help of tensiomenter.

Objective
Using the tensiomenter estimate the following properties of the given material on graph:
  • Elasticity
  • Plasticity
  • yield stress
  • fracture point
Apparatus
  • Tensiometer
  • Table
  • Graph paper 
  • Test materials (i.e. Brass and Carbon steel).
Safety Procedures
Tensiometer is an isolated instrument so we do not have to take much safety precautions however using gloves and eye protection may be essential as the material that we may use drop some particle around. Further the specimen will fly off when it breaks, so the people around must be paying attention.

Test Procedure
Setup the tensiomenter on the table; place a graph paper at the drum of the tensiometer, before fastening the specimen in position we need to reset the gauge to zero (this will be on no load condition), after placing the specimen in position as we put the material in stress condition by turning the cam, as the more stress is applied it began to elongate gradually and finally fails.
While the tensile force is applied we keep marking the reference points which will help determining us the different properties of the material on graph.
Before the material reaches its fracture point and fails it goes through two stages
i)                    Elastic range
ii)                  Plastic range
Elastic range is the position wherein the material may show some abnormal behaviour but it can retrieve to its original stage.
Plastic range is the position in which material show the abnormal behaviour but its too late for it to be able to retrieve to its original position.
We repeated the same procedure for two different specimen materials, i,e, brass and carbon steel.

Observation
As the material is elongated (due to the stress applied) the area is reduced. The reduction in area leads the material to its breakdown, apart from few of material was worn down and could be seen under the tensiomenter.
The elongation and reduction in area is noted in both the material. These properties are due to the yield stress that any material has. Brass having lower yield stress breaks with lower stress applied but have more elongation elastic or plastic range (material tend to be less stiff). Carbon steel having higher yield stress has less elongation (both elastic and plastic) but breaks with higher stress applied (material tend to be more stiff).

Result
Brass showed more elongation and Carbon steel showed lesser elongation before it broke. The following schematics are obtained from the graph:
Brass has longer elastic and plastic ranges and lower yield stress and ultimate tensile strength comparable to the carbon steel i.e. carbon steel has short elongation ranges and higher yield stress and ultimate tensile strength.

Conclusion
The higher the yield stress of material, the lesser will be area reduction and hence more force required to deform the material before it reaches its fracture point.




Creative Commons License
engineereverything by Asad Ali is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 3.0 Unported License. Based on a work at www.facebook.com. Permissions beyond the scope of this license may be available at http://engineereverything.blogspot.co.uk/2012/04/copy-right-note.html.

Friday, 20 April 2012

NDT_ Dye Panetrant Testing

Introduction
This blog demonstrate us the Non Destructive testing which is done in many industries where the test piece is costly or cannot be afforded to be thrown away. NDT test involves use of a dye penetrate over a test material, which by the explained procedure exposes the surface cracks.

Objective
To test the specimen for any surface cracks from a production line using dye penetrate Non Destructive test.

Apparatus
  • ·         Cleaning solvent
  • ·         Dye penetrant
  • ·         Developer
  • ·         Material= mild steel
Safety Procedure
·         We have to make sure the ventilation is sufficient, as we are dealing with toxic chemical, ideally we have to wear safety masks but the chemical used in workshop were no damaging so  while performing the experiment in workshop we can only consider the ventilation.
·         The chemicals are reactive; they can also react with the skin and damage it, so we have to wear gloves so that our skin is protected.
·         While mishandling there is a reasonable chance that we can drop or spill some amount of the chemical and they can easily penetrate our normal clothing , so ideally one must be wearing boiler suit in order to avoid the risk, but in the workshop we have very less toxic chemicals so it we were not exposed to the risk and so we neglected it.
Procedure
Clean the specimen; make sure it is nice and clean. Heat the material so that it will expand and prevail the faults and apply the dye penetrant, allow it to soak in to the cracks or faults, allow it suitable time to cool. As soon as the suitable time is elapsed, clean the material using the cleaning solvent, apply it on top of the specimen, the applied dye will make a solution with it, clean it using a rag and make sure there is no contamination left on the surface [make sure that the dye penetrant which is seeped into the cracks are not removed].  Then we apply the developer, and wait to cool down, which will allow the material to contract, and the time for developer to react with the dye. After the suitable time is elapsed the cracks will become visible.

Result
As the suitable time is elapsed for the material to contract and the developer to react the cracks or fault on the surface of the material is visible. We know the exact location of the cracks/faults on our work piece, which were 3 circles.

Conclusion
Dye Pernetrant NDT is a cost effective test, which is used by small industry for quality purposes, this allows us to demonstrate the non visible faults on the surface of material which may result in drop of efficiency in the finished product, so either the specimen is resent to the production line, if it is fix able, or scraped, if not fixable.





Creative Commons License
engineereverything by Asad Ali is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 3.0 Unported License. Based on a work at www.facebook.com. Permissions beyond the scope of this license may be available at http://engineereverything.blogspot.co.uk/2012/04/copy-right-note.html.